Digital Print Finishing

Book sewing machines

Universe Web

Universe Web: the solution for high volume digital book production directly from the roll

The new Universe Web integrates unwinding and cutting processes, allowing cost-effective binding of short and medium runs and the production of high-quality books.

The line reduces production costs by minimizing labor force and eliminating non-productive steps such as paper cutting, stacking, and handling.


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About

Universe Web

Automatic size change

Web width: 520 mm

Roll

Watch the video

Universe Web "Official video", automatic book sewing machine for digital printing.

TOP PERFORMANCE

Universe Web reaches remarkable performance and productivity that outpace other solutions on the market. Such productivity level is due to relentless efforts in improving and designing the transport system of the machine and to a highly efficient collating station that features two pairs of cylinders that work independently to increase feeding frequency and productivity. Moreover, the production is further increased by reducing loading time compared to a sheet-fed version.

PAPER PROCESS

This video illustrates the paper process during production. From the unwinding of the printed roll to the sewing of the book.

ERGONOMICS

Universe Web has a compact design and can be easily used by just one operator. The machine follows strict ergonomic principles and allows to comfortably carry out every operation.

SELF-LEARNING CAPABILITY

Thanks to the auto-programming feature, the unit runs different jobs on-the-fly, enabling handsfree workflows. Books, with same format but different page count, are automatically managed thanks to smart barcode technology. In this working mode, the only task of the operator is to follow loading and unloading.

PREMIUM BOOK QUALITY

With Universe Web, every single sheet is creased, folded, and precisely pressed for sharp edges along the fold. The area between creasing and collating has been redesigned to improve transport and pressing of the folded sheets. As a result, the pressure is equally exerted on both sides of the fold and the transport is more reliable also with difficult paper such as landscape format sheets.

PEACE OF MIND

Meccanotecnica and its branches have always followed a customer-centric policy. We believe in the importance of customer satisfaction and our after-sales teams are focused on meeting customer needs first. Moreover, machine strong reliability and outstanding up-time are guaranteed by the highest construction standard and quality resulting in higher production efficiency and a quicker ROI.

WEB CONNECTIVITY & INDUSTRY 4.0

Thanks to web connectivity, it is possible to oversee live production from everywhere by simply accessing your tablet, smartphone, or PC. The system is also integrated by an e-mail server that, if requested, notifies preset events.

BUSINESS BENEFITS

  • Highly reliable binding (thread sewing)
  • Cost savings (process integration)
  • Revenue increase (more productivity)
  • Proven reliability
  • Versatility and quality
  • Ease-of-use

Devices for Book sewing machines
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About Universe Web
Case Studies

Any Questions?

If you have any questions, feel free to call us.

(800) 429-6305 or (860) 354-7900
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